AN-147 Mechanical Shock Testing for Insertion Loss and Return Loss of Optical Connectors and Components

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AN-147 Mechanical Shock Testing for Insertion Loss and Return Loss of Optical Connectors and Components

Overview

 Shock monitoring allows us to evaluate the performance and connectivity of a mated pair of optical connectors through shock events. Many solutions require an optical power meter with an analog output (optical-to-electrical converter) and a sampling device, such as an oscilloscope, to digitally capture and analyze the transient signal. Such solutions require calibration practices to ensure the sampling device and analog signal accurately represent the optical signal levels. The OP740 and supporting software combines this functionality into an all-in-one solution with no need for an external capturing device or excessive focus on calibration.

Instrument Selection

 When selecting equipment for shock (or general stress) testing, it is important to make sure that the equipment used can produce reliable and accurate results with an adequate level of sensitivity. 

The optical source should have sufficient output power so that it operates within the range of the optical power meter (OPM). Ideally, the source is adjustable to maximize the dynamic range of the OPM when in range hold mode. An adjustable light source eliminates the need for costly attenuators in the setup. 

The OPM must have a fast sampling speed that is at least twice as fast as the discontinuity being monitored. The military standard MIL-STD-1678-2A monitors for 50μs dropouts, so it requires at least a 25μs sampling period. The OP740 samples at 8μs, which is more than sufficient. The 30dB of dynamic range that the OP740 has in range hold mode satisfies most of even the strictest requirements. This wide dynamic range allows for the discontinuity to be accurately captured without intermittent “ranging” hiccups. 

The system should also be able to retain data of sufficient duration to capture the event in its entirety. When performing shock and vibration testing, it is beneficial to be able to retain pre-event information as well as post-event information to fully understand the effects of the shock event. After a shock event, it may take an extended amount of time for the optical signal to reach a steady-state level and without sufficient data storage this information could be lost. The supporting software for the OP740 has an almost unlimited buffer size that is based on the hard drive space of the computer. 

Key Parameters for Instrument Selection

Optical SourceOptical Power Meter
  1. Highly stable to eliminate false “triggers”
  2. Sufficient power and adjustable
    1. Needs to operate within the range of the optical power meter
    2. Ability to adjust source to maximize dynamic range (Eliminates need for costly attenuators)
  1. Fast sampling speed. Must be twice as fast as optical dropout
    1. 50μs dropout requires sampling of at least 25μs. (MIL-STD-1678-2A)
    2. OP740 captures as fast as 8μs
  2. Wide dynamic range
    1. Drops require up to 10dB of dynamic range
    2. OP740 in range hold mode allows up to 30dB of dynamic range

Test Setup

illustration of OP715 Light Sourceand OP740 OPM

Figure 1: Test setup utilizing a light source, a 1×2 coupler, and the OP740 OPM.

For this test setup we use a light source, a 1×2 coupler, and the OP740. To setup a shock test to monitor insertion loss (IL) and return loss (RL) of a component, route a light source into one of the two input legs of the coupler. The second input leg of the coupler is connected to a channel on the OP740. The output leg of the coupler is connected to the device under test (DUT), in this case a mated pair, and the output of the DUT is connected to a channel on the OP740. For this test, the throughput or change in transmittance is monitored on channel one and the RL is monitored on channel two. Angled connectors are used to minimize back reflections. 

 Reference Process

To reference the system, the mated pair is disconnected and the RL is referenced on channel two (fig. 2). This reference power will be associated with an open flat glass to air, Fresnel reflection, or ~-14.7dB. The IL is referenced by connecting the mated pair and referencing channel one (fig. 3). The baseline for the transmittance of this measurement is 0dB. 

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AN147 fig OP715 OP740 illustration disconnect PC
Figure 2: Mated pair is disconnected and the RL is referenced on channel two.

Figure 2: Mated pair is disconnected and the RL is referenced on channel two.

AN147 fig 3 OP715 OP740 Test
Figure 3: IL is referenced by connecting the mated pair and referencing channel one.

Figure 3: IL is referenced by connecting the mated pair and referencing channel one.

Once the system is referenced, the software is put into capture mode where the software is reading constantly from the instrument. The software in capture mode retains all data to the hard drive and is stored for post testing analysis. Once in capture mode, a shock (or other stress) is induced on the mated pair. After the shock, capture mode is stopped in the software and then the data is analyzed. 

Analyzing Results

When analyzing a shock signal, we look for three main parameters of an “event”: depth, width, and residual loss (fig. 4). 

AN 147 Figure 4 Shock graph 1
Figure 4: Graph of a typical shock event showing the depth, width, and residual loss of the optical signal.

The depth represents the maximum signal increase or decrease during the event. This value is usually with respect to the baseline. In this case, because we referenced to 0dB for throughput, then the depth is the maximum deviation from 0dB. In most cases, these tests are only concerned with a reduction in signal power. On the right, the depth of the event is about 0.225dB. 

The width of the event is typically the time that the signal dropped beneath the specification’s threshold. In this case, the threshold was -0.05dB. The width of this dropout was found to be about 2.6ms

The residual loss is the power deviation from the power level before the drop to after the drop when the signal reaches steady state. The residual loss is usually measured with respect to the reference level. The discontinuity on the right is referenced to 0dB, so the residual loss is the steady state deviation from 0dB after the event. The event here has a residual loss of about -0.032dB. Note that the residual “loss” can also be a gain as seen in the next example. 

Positive Residual Loss

AN 147 Figure 5 Discontinuity graph
Figure 5: Graph of shock event with a positive residual loss showing a gain in power after the event.

In this example (Fig. 5), the residual loss is a positive value. The mated pair experiences a shock and then over a period, after the shock, the signal experiences an increase in power. This means that the two connectors after the shock are better aligned than they were prior to the shock. Another explanation for the increase in power after the shock is that the connection may have had contamination that was impeding throughput, and then the shock moved this contamination in the connection where it may not impede throughput.

Retun Loss Monitoring

In the above shock test (Fig. 6), both insertion loss and return loss were monitored using the OP740. In this test, the insertion loss drops by about 9dB, and at the same time as the IL drop, there were also spikes in the return loss monitored. There were two brief return loss spikes up to about -22dB. These spikes in return loss could be the result of a slight separation in the ferrules leading to an air gap in the connection. After the shock event the two connectors returned to a fully mated state again and the insertion loss and return loss values returned to acceptable levels.

Conclusion

Monitoring insertion loss and return loss during stress testing, such as shock and vibration tests, requires an optical power meter that is fast and responsive to capture the dynamic signal during these tests. The OP740, coupled with the supporting software, allows for an endless buffer of high-speed optical power measurement data. This virtually endless buffer ensures no loss of data or missed events during the testing process. The OP740 is uniquely suited for testing against shock and vibration standards such as the military standard MIL-STD-1678-2A and other similar standards.

 

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